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  • Special Steels Factory LLC (SSFL) | DCL Approved Wire Solutions Cold Rolling Mill | Abu Dhabi, United Arab Emirates

    Superior cold rolled wire solutions at Special Steels Factory LLC, in Abu Dhabi, UAE and Riyadh, Saudi Arabia. We specialize in reinforcement steel bars or rebars, wire mesh, cold drawn bars, compact coils, fasteners, and drawn wire. Our products are approved with the DCL Certification and SASO Quality Mark, exemplifying durability and precision. Your trusted partner in the steel industry. ABOUT US Special Steels Factory LLC (SSFL) was established in November 2012 in the Industrial City of Abu Dhabi (ICAD III), Mussafah South, Abu Dhabi. Special Steels Factory LLC main objective is to be the GCC’s leading producer of cold-rolled deformed steel bars, plain bars, reinforcement steel bars, and wire mesh using the world’s most advanced machinery and equipment. Rajiv N. Shrivastva, a GCC steel pioneer and majority shareholder of Special Steels Factory LLC has over 40 years of experience in steel manufacturing in the region, ensuring a level of excellence and credibility that advanced technology alone cannot deliver. PRODUCTS AnchorMainPageProduct PRODUCTION PROCESS COMPACT COILS A compact coil is made using cold reduced wire that is either plain or ribbed produced in coil formation. READ MORE LEARN MORE COLD REDUCED REINFORCEMENT STEEL BARS Cold reduced deformed steel bars are used primarily in the construction industry with a particular emphasis on villa projects and flooring when considering the diameter range (3mm-14mm). READ MORE REINFORCEMENT STEEL WIRE MESH Wire mesh is also used in the construction industry and its specific application is used for the reinforcement of concrete where an arrangement of steel bars or wire normally configured in two directions at right angles are welded at the intersections. READ MORE PLAIN ROUND BARS Cold reduced plain round bars are primarily used in the scaffolding, fabrication and construction industries. READ MORE HomepageTeam MEET THE TEAM SAJIV SHRIVASTVA Mr. Sajiv Shrivastva has a B.S from Carnegie Mellon University in Information Systems. Sajiv has spent the last 10 years in the banking industry working for JP Morgan Profile GENERAL MANAGER RAJIV SHRIVASTVA Mr. Rajiv N. Shrivastva graduated in 1973 as a Mining Engineer (BSc Hons) with a gold medal from the prestigious Indian School of Mines. Profile CEO VIRAJ SHRIVSTVA Mr. Viraj Shrivastva implemented the ISO 9001:2008 quality management system in the factory Profile GENERAL MANAGER Contact Us ICAD 3 P.O. Box 132820 Plot No. 110SR60 ICAD III, Mussafah Abu Dhabi, United Arab Emirates Tel. No.: +971 2 558 0455 Fax. No.: +971 2 550 9855 Email: info@specialsteels.org KEZAD Kezad Mussafah - Warehouse C08 & 09, Block C, KLP 5 - Plot No. 110SR60 - 3 Al Ma'amourah - KHIA 8 - Abu Dhabi, United Arab Emirates Tel. No.: +971 2 585 0847 Send Success! Message received. Contact Us

  • Viraj Shrivastva | SSFL

    Leading Producer/Manufacturer of cold rolled deformed steel bars, reinforcement steel bars or rebars , compact coil, steel round bars and reinforced wire mesh. Our steel factory is located in Abu Dhabi UAE and supplying all over GCC countries. VIRAJ SHRIVASTVA General Manager Mr. Viraj N. Shrivastva completed his Bachelor of Arts in Economics from Tufts University, United States. Mr. Viraj Shrivastva has also implemented the ISO 9001:2008 quality management system in the factory, which has also helped bolster efficiency levels. Get in Touch

  • COLD DRAWN STEEL REBAR | SSFL

    Special Steels Factory LLC (SSFL) manufactures 80,000 MT of plain and deformed steel bars annually. We specialize in producing reinforcement steel bars or rebar, supplying high-quality steel across the Gulf countries and beyond. COLD REDUCED REINFORCEMENT STEEL BARS SSFL currently manufactures about 80,000 MT annually of deformed steel bars with a customer base that is particularly strong in the UAE, Saudi Arabia and Bahrain markets conforming to ASTM A 1064:2022 BS 4443:2005 B500B standards Cold reduced deformed steel bars are used primarily in the construction industry with a particular emphasis on villa projects and flooring when considering the diameter range (3mm-14mm). SSFL’s strategy is to focus on the lower diameter of the steel bar reinforcement range, as it’s a segment that larger hot rolled manufacturers do not focus on because of diseconomies of scale. By focusing on the smaller diameters SSFL has been able to optimize it’s production facilities and develop partnerships with the larger steel mills helping complement their range of products. Packing custom packing options are also available.

  • Production Process | Special Steels Factory LLC | Abu Dhabi, UAE and Riyadh, Saudi Arabia

    Leading Producer/Manufacturer of cold rolled deformed steel bars, reinforcement steel bars or rebars , compact coil, steel round bars and reinforced wire mesh. Our steel factory is located in Abu Dhabi UAE and supplying all over GCC countries. production process The raw material is wire rod coils (SAE 1005- 1018) sourced almost exclusively from Emirates Steel, Abu Dhabi. Issuing the raw material for production. STAGE 1 STAGE 2 The cold drawing process which will be broken down into several sub-stages De-Scaling The first stage of cold drawing is de-scaling where the wire rod coils are pulled through a set of vertical and horizontal rollers that remove the surface scale from the rods thereby cleaning the raw material. 1/1 Lubrication Before the material is cold reduced the material goes through a lubrication box, which primes the material for processing. Lubrication is essential in order to maintain high efficiency and speed that is required in the drawing process. DRAWING After material is de-scaled and lubricated it passes through a drawing die box which consists of cartridges made of tungsten carbide that reduce the wire to the target diameter increasing its tensile strength while maintaining elongation and bending properties. RIBBING After the material has passed the first set of drawing rolls, the material is then ribbed modifying the smooth wire to ribbed wire. The ribbing patterns are determined by the specifications of the material required. SPOOLING Once the material has been drawn and ribbed it is then rolled onto a spool which is an intermediate stage before it is either converted directly into compact coils or stored temporarily before being cut into the required length for reinforcement bar/plain bars or pre-cut for wire mesh production. This stage represents the end of the manufacturing process for compact coil production. The wire is either cut through parabolic (2- planes) or hyperbolic (360 degree plane straighteners. Hyperbolic straightening is used for the production of plain bars or pre-cut wires for wire mesh and parabolic straightening is used to produce reinforcement bar, double wire cut at high speed and accuracy. This represents the end of the production process for plain/reinforcement bar. STAGE 3 CUT THE WIRE STAGE 4 the mesh welding process through a semi automatic process using pre-cut wires. The wire lengths are pre-determined by the customer and the production takes place at a speed of 120 welds per minute after which the steel sheets are tilted and stacked. MESH WELDING STAGE 5 STORAGE AND DISPATCH The finished goods are stored for an average period of 3 days and covered by tarpaulin before they are subsequently loaded on trucks using wooden pallets and covered with a protective layer of polythene sheet for atmospheric protection.

  • PLAIN STEEL ROUND BARS | www.specialsteels.org

    Top Quality Manufacturer of cold reduced rebar, steel plain round bars, deformed bars reinforcement steel bars, giving high standards for the construction industries, DCL approved and ISO certified steel factory in Abu Dhabi, UAE and Riyadh and Saudi Arabia PLAIN ROUND BARS Cold reduced plain round bars are primarily used in the scaffolding, fabrication and construction industries. The process of cold reduction increases the tensile strength of the bars and allows for an extremely high level of precision that conforms to BS 4442:2005 standards or the ASTM/ISO/SASO equivalents. Special Steels currently manufactures about 12,000 MT annually of plain round bars or rebars with a diverse, loyal customer base that recognizes SSFL as reliable, flexible and uncompromising with customer service and material quality. Packing

  • Sajiv Shrivastva | www.specialsteels.org

    Leading Producer/Manufacturer of cold rolled deformed steel bars, reinforcement steel bars or rebars , compact coil, steel round bars and reinforced wire mesh. Our steel factory is located in Abu Dhabi UAE and supplying all over GCC countries. SAJIV SHRIVASTVA General Manager Sajiv Shrivastva has a B.S from Carnegie Mellon University in Information Systems. Sajiv has spent the last 10 years in the banking industry working for JP Morgan and most recently as a Senior Manager at Morgan Stanley as a Valuation Risk Manager heading up the Structured and Liquid Rates practice areas for Asia. Sajiv brings in a wealth of experience into Rocmet including financial acumen, risk management and general management. Sajiv is currently based in Hong Kong expanding Rocmet’s capabilities into Greater China. His current focus is supplying Desert Beige Marble to developers and architects globally. He is also developing new and innovative marble products into the GCC area like our new Get in Touch

  • Privacy Policy | SSFL

    Leading Producer/Manufacturer of cold rolled deformed steel bars, reinforcement steel bars or rebars , compact coil, steel round bars and reinforced wire mesh. Our steel factory is located in Abu Dhabi UAE and supplying all over GCC countries.

  • REINFORCED WIRE MESH | SSFL

    Leading Producer/Manufacturer of cold rolled reinforced wire mesh, deformed steel bars, reinforcement steel bars or rebars, compact coil, steel round bars, our steel factory is located in Abu Dhabi UAE, and supplies all over GCC countries and beyond. REINFORCEMENT STEEL WIRE MESH The main constituent of reinforced steel wire mesh is a cold reduced deformed steel bar; thus SSFL’s operation provides a natural hub for value addition for the integration required for the manufacture of wire mesh. Wire mesh is also used in the construction industry and its specific application is used for the reinforcement of concrete where an arrangement of steel bars or wire normally configured in two directions at right angles are welded at the intersections. Please review the below table for a full list of product specifications and sizes offered by SSFL Packing

  • Facilities | Special Steels Factory LLC | Smart Factory in Abu Dhabi, UAE and Riyadh, Saudi Arabia

    Leading Producer/Manufacturer of cold rolled deformed steel bars, reinforcement steel bars or rebars , compact coil, steel round bars and reinforced wire mesh. Our steel factory is located in Abu Dhabi UAE and supplying all over GCC countries. This is a brief overview of our facilities that allows us to deliver excellence to our customers: Cold Drawing Facilities SSFL has six cold drawing lines from Italy, Germany and Spain with a total capacity of 22,000 MT per month. The drawing size output is from 16mm to 1mm in plain or ribbed wire. Special Steels operates in four different locations with 3 in the Emirate of Abu Dhabi, UAE and one production facility in Riyadh Saudi Arabia. 12 CUTTING SYSTEMS The total cutting capacity is 21,000 MT per month and all cutting lines are from both Germany and Italy. The large cutting capacity provides SSFL with the flexibility to execute orders more efficiently than their competitors with very low turn around times. Fire fighting Bays The large bespoke built fire fighting facility includes over 300 meters of over-specified water pipes with an automatic sprinkler system that is sensitive to heat and smoke. In rare cases of power failure, the SSFL power system has an autonomous mode that runs on generator power. Automatic Shutter Doors In case of inclement weather such as rainfall, sandstorms or heavy fog the SSFL warehouse has automatic shutter doors that effectively control the warehouse environment, reducing humidity and temperature variation. The automatic shutter system protects the finished material by mitigating rust effects and it provides a safer workspace for SSFL employees. Water Chilling System: All production systems and drawing pittini cassettes are water chilled to 10 degrees Celsius. The cold water preserves machine integrity and it ensures that the breakdowns occur less frequently. Smart Factory The SSFL factory aspires to be the first cold rolling factory in the region that can be classified as a “smart factory”, a goal that it aims to achieve by December 2030. The criteria is listed below: 100% Wifi Campus Live tracking of raw material consumption and receipt Live tracking of production and wastage Individual production metrics for all workers in order to better assess performance and improve plant efficiency Automate 100% of the production process

  • FAQ | www.specialsteels.org

    Leading Producer/Manufacturer of cold rolled deformed steel bars, reinforcement steel bars or rebars , compact coil, steel round bars and reinforced wire mesh. Our steel factory is located in Abu Dhabi UAE and supplying all over GCC countries. Frequently asked question What is Rebar? Rebar (short for reinforcing bar), also known as reinforcing steel, reinforcement steel,[1] is a steel bar or mesh of steel wires used as a tension device in reinforced concrete and reinforced masonry structures to strengthen and hold the concrete in tension. Rebar’s surface is often patterned to form a better bond with the concrete. Source:(https://en.wikipedia.org/wiki/Rebar) What are the Steel Grades? Steel Grades Are:: American Concrete Institute: “ACI 318-14 Building Code Requirements for Structural Concrete and Commentary”, ISBN 978-0-87031-930-3 (2014) ASTM A82: Specification for Plain Steel Wire for Concrete Reinforcement ASTM A184/A184M: Specification for Fabricated Deformed Steel Bar Mats for Concrete Reinforcement ASTM A185: Specification for Welded Plain Steel Wire Fabric for Concrete Reinforcement ASTM A496: Specification for Deformed Steel Wire for Concrete Reinforcement ASTM A497: Specification for Welded Deformed Steel Wire Fabric for Concrete Reinforcement ASTM A615/A615M: Deformed and plain carbon-steel bars for concrete reinforcement ASTM A616/A616M: Specification for Rail-Steel Deformed and Plain Bars for Concrete Reinforcement ASTM A617/A617M: Specification for Axle-Steel Deformed and Plain Bars for Concrete Reinforcement ASTM A706/A706M: Low-alloy steel deformed and plain bars for concrete reinforcement ASTM A767/A767M: Specification for Zinc-Coated(Galvanized) Steel Bars for Concrete Reinforcement ASTM A775/A775M: Specification for Epoxy-Coated Reinforcing Steel Bars ASTM A934/A934M: Specification for Epoxy-Coated Prefabricated Steel Reinforcing Bars ASTM A955: Deformed and plain stainless-steel bars for concrete reinforcement ASTM A996: Rail-steel and axle-steel deformed bars for concrete reinforcement ASTM A1035: Standard Specification for Deformed and Plain, Low-carbon, Chromium, Steel Bars for Concrete Reinforcement Source:(https://en.wikipedia.org/wiki/Rebar#Grades) After placing an order for a specific size/ specification. How long do you take to deliver the items? After placing an order, depending on its size you can expect the order to be ready for dispatch 3-4 working days for local deliveries or 1-2 weeks for international deliveries. Which countries can you deliver your material to? We deliver to all GCC countries only (UAE, Oman, Kingdom of Saudi Arabia, Qatar, Bahrain and Kuwait). What is the minimum order quantity? For UAE customers 4 bundles and for GCC customers 1 load (26 MT) of material. How does Special Steels Factory LLC compare to its competition? Special Steels is the only cold rolled factory to have DCL certification on all of it's products and has self regulated itself to higher standards compared to the market. Customers choose Special Steels Factory LLC (SSFL) for a variety of reasons; superior quality, competitive prices, efficient delivery schedule and most importantly, SSFL strongly emphasizes a great customer experience.

  • QHSE | SSFL

    Leading Producer/Manufacturer of cold rolled deformed steel bars, reinforcement steel bars or rebars , compact coil, steel round bars and reinforced wire mesh. Our steel factory is located in Abu Dhabi UAE and supplying all over GCC countries. QHSE qua lity We are certified per international standards for Quality management systems, ISO 9001:2015 ISO14001:2015 ISO45001:2018 The aim of our quality management system is to ensure that: Customer satisfaction remains an integral component of our business. All work is carried out consistently to defined quality standard. We always have all skills and resources to fulfill customer requirements. Our Staff is fully trained and involved in quality improvement at all times. We only use services that meet our own quality assurance standards. We maintain a professional approach to customer at all times. We deal with all complaints efficiently and within an acceptable time period. HSEpolicyAT SPECIAL STEELS At Special Steels, we are deeply committed to environmental stewardship and sustainable practices. Our dedication to producing steel that is not only stronger but also greener and more efficient than most hot rolled standards is at the forefront of our environmental policy. Sustainable Production : Our production processes are designed to minimize environmental impact. We prioritize the use of techniques and materials that reduce waste and energy consumption, ensuring our steel is a benchmark for sustainability in the industry. Greener Steel: The steel we produce at Special Steels is crafted to be stronger and more durable, reducing the need for frequent replacements and thereby diminishing environmental strain. Our products outperform traditional hot rolled steel in both strength and efficiency, offering a greener alternative for our clients. Continuous Environmental Improvement: We are committed to continuous improvement in our environmental performance. This involves regular review and enhancement of our processes to ensure they align with the best sustainable practices and technological advancements. Compliance and Leadership: Special Steels adheres to all relevant environmental regulations and strives to exceed them where possible. We aim to be a leader in environmental responsibility in the steel industry, setting an example for others to follow. Education and Communication: We actively communicate our environmental policies and practices to our employees, stakeholders, and the public. By fostering a culture of environmental awareness, we encourage collective responsibility and action towards a more sustainable future. Our commitment to producing steel that is stronger, greener, and more efficient reflects our dedication to not only meeting but surpassing environmental standards, thereby contributing positively to our planet.

  • COMPACT COIL | www.specialsteels.org

    Top Quality Cold Reduced Steel Compact Coil Wires. Offers bespoke options for customers, available in plain and ribbed or deformed steel bars. DCL and ISO approved Steel Factory in Abu Dhabi and Riyadh, Saudi Arabia. COMPACT COILS SSFL currently manufactures around 10,000 MT annually of compact coils with following dimensions: Coil Weight: 1.0MT-2.0 MT Inner Diameter- 500mm-900mm A compact coil is made using cold reduced wire that is either plain or ribbed produced in coil formation. Compact coils offer a bespoke option to those customers who prefer to opt out of pre-cut wire configurations in order to mitigate their material wastage. Compact coils are mainly used for the pre-cast industry or for those customers who prefer to use their own cutting equipment.

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